Quality Control ...
Quali
Tech® takes pride in our reputation for quality manufacturing
that is flexible and responsive to the rapidly changing needs of
our customers. This reputation has been built and repeatedly
proven over the last 30 years. With our highly customized and varied
product line of products, tight quality control parameters are set
for each individual product. These parameters are then loaded
into our computer system and product cannot be shipped until each
quality control parameter is met, and it is released by a quality
control technician.
Click HERE to view our
Quality Control Presentation!
Quality production begins with quality ingredients. Quali Tech®
has a preferred supplied program for all of our purchased ingredients.
Once an ingredient is qualified for use in our process, there is
a continuous tracking program that is initiated. We monitor each
ingredient for conformance to specifications, lead time and its
economic value to the process. We continuously challenge the ingredient's
viability to the final application. Quality assurance is very
important to Quali Tech® . We have a full service laboratory
in each of our facilities employing the latest analytical instrumentation:
- Gas Chromatography for fingerprinting flavors and flavor ingredients.
- FT-IR for bonding measurement in our complexed trace mineral
products.
- HPLC for measuring vitamin and other non-volatile ingredients.
- Atomic Absorption Spectrophotometry for measuring total metal
ion content in our mineral products and veal premixes.
In addition to our own in-house testing, we rely on outside labs
for additional testing of our products.
One of the unique features of Quali Tech®'s Quality Control
Program is the Triple Check process. Each ingredient weigh
ticket is signed by the technician, cross checked against the computer
and rechecked upon initialing of the blend sheet. This triple check
is done with each ingredient brought into the process eliminating
the possibility of error since the computer locks up the process
if any step is out of variance. Th design of this system was based
on the stringent F.D.A. requirements for drug blenders. Although
not required by federal or state regulations, all of Quali Tech®'s
products are subject to this careful scrutiny to meet our zero defects
policy. In case of a recall situation, any ingredient can be traced
by the gram and lot number within one minute of starting the search.
At that point, its location can be pinpointed whether in our inventory
or shipped to a customer. As added assurance, the technicians in
the production facility at Quali Tech® are very long tenured
employees, most with at least 15 years of experience; their knowledge
is invaluable to the process.
By following these quality assurance procedures and utilizing the
computer programs, Quali Tech is able to provide consistent quality
products shipment after shipment.
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